The Future Of Energy-saving Air Compressors:SEIZE Oil-Free Screw Air Compressor

Product Features

1. 100% Oil-Free Air

  • SEIZE oil-free screw air compressors ensure 100% oil-free air by using a dry-type compression process. The compression chamber contains no lubricating oil, eliminating the risk of oil contamination in the compressed air.
  • This feature is crucial for industries like food processing, pharmaceuticals, and electronics, where even trace amounts of oil can compromise product quality or safety.
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2. High-Performance Customized Air-End

  • SEIZE uses high-performance ACI dry-type air-ends imported from Germany, known for their stability and reliability. These air-ends feature:
    • High-precision gears (AGMA14 level) for smooth operation.
    • Optimized rotor profiles for enhanced efficiency (3-5% more efficient than standard air-ends).
    • Special coatings on rotors for temperature resistance, wear resistance, and anti-corrosion properties.

3. Energy Efficiency

  • SEIZE compressors are designed to exceed Class 1 energy efficiency standards (GB 19153-2009), with some models achieving 30% higher energy savings compared to conventional compressors.
  • Key energy-saving features include:
    • Permanent magnet motors (IE4/IE5) for higher efficiency.
    • Frequency inverter control (INVT brand) for precise pressure customization and constant air supply, reducing energy waste by up to 10%.
    • Enlarged cooling systems with minimal pressure loss (close to 0 MPa).

4. Advanced Cooling System

  • The customized enlarged cooling system includes:
    • Shell and tube heat exchangers with high-quality copper tubes and coated carbon steel shells for durability.
    • Three baffles on the air side to improve cooling efficiency and reduce pressure loss.
    • Ambient temperature tolerance up to 52°C, significantly higher than the industry standard of 40°C.

5. Double Air Filtration

  • Pre-filters are installed at the air intake and each inlet channel to ensure 99.9% filtration efficiency.
  • This dual filtration system extends the life of the air filter and maintains the cleanliness of air entering the air-end.

6. Low Noise and Vibration

  • SEIZE compressors feature sound enclosures and mufflers to reduce operational noise.
  • High-precision gear and bearing matches ensure minimal vibration, making them suitable for noise-sensitive environments.
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Technical Advantages

1. Two-Stage Compression

  • SEIZE offers two-stage dry-type air-ends for higher efficiency and lower operating costs. The two-stage design ensures:
    • Better heat dissipation due to intercooling between stages.
    • Higher pressure output (up to 16 Bar) with reduced energy consumption.

2. External Suction System

  • The external cold air intake system improves volumetric efficiency by 2% by drawing in cooler air from outside the compressor enclosure.

3. Smart Control System

  • SEIZE compressors are equipped with 10-inch display panels for real-time monitoring of parameters like pressure, temperature, and energy consumption.
  • Remote start/stop and Modbus/Profibus/Ethernet compatibility enable seamless integration into industrial automation systems.

4. Durability and Maintenance

  • Stainless steel components and super-coated rotors enhance longevity, even in harsh conditions.
  • Removable door panels simplify maintenance, reducing downtime.

Application Scenarios

1. Medical and Pharmaceutical Industries

  • Requirement: 100% oil-free air for sterile environments.
  • SEIZE Solution: Complies with ISO 8573-1 Class 0 standards, ensuring air purity for ventilators, surgical tools, and drug manufacturing.

2. Food and Beverage

  • Requirement: Oil-free air to prevent contamination in packaging and processing.
  • SEIZE Solution: Certified for direct contact with food products, with double filtration to remove particulates.

3. Electronics and Semiconductor Manufacturing

  • Requirement: Clean, dry air for sensitive processes like PCB assembly.
  • SEIZE Solution: Low-pressure models (0.4–2 Bar) with permanent magnet motors for precise control.

4. Automotive and Painting

  • Requirement: Oil-free air to avoid paint defects.
  • SEIZE Solution: High-capacity models (up to 380 m³/min) with aftercoolers to maintain consistent air quality.

5. Gas Separation (Oxygen/Nitrogen Generation)

  • Requirement: Oil-free air for adsorption and membrane systems.
  • SEIZE Solution: Two-stage compression for efficient gas separation.

Why Choose SEIZE Oil-Free Air Compressors?

  1. 1.Proven Energy Savings: SEIZE compressors are certified beyond Class 1 efficiency, reducing operational costs.
  2. 2.Reliability: German-engineered ACI air-ends and 52°C ambient temperature tolerance ensure uninterrupted operation.
  3. 3.Smart Monitoring: Real-time data tracking and remote diagnostics minimize downtime.
  4. 4.Global Support: SEIZE offers 24/7 service with a network of technicians worldwide.

Conclusion

SEIZE oil-free screw air compressors represent the pinnacle of clean, efficient, and reliable compressed air technology. With features like 100% oil-free operation, two-stage compression, and smart controls, they are ideal for industries where air purity and energy efficiency are non-negotiable. By choosing SEIZE, businesses invest in long-term savings, compliance with global standards, and unmatched performance.

For more information, visit www.seizeair-en.com or contact the SEIZE team at sales@seize-air.com.

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